Inspeciton details
| Model | number of cameras | inspection range | Inspection | Inspection precision | accuracy | capacity |
| KVIS -SC | 1pcs | Inside area | Contamintion | ≥0.25mm | 99% | 400-1000pcs/min |
| Deformation | ≥2.0mm | 99% |
| 1pcs | Inside area | Cavity number reading (There is no occlusion and interference on the cavity numbers, and there are spacing between the numbers ) | - | 99.99% |
| 1pcs | Top area | Contamintion | ≥0.25mm | 99% |
| COLOR DIFFERENCE ( The gray value difference is greater than 40) | - | 99% |
| 4pcs | Outside area | Contamintion | ≥0.25mm | 99% |
| MISSING COMPNENTS | ≥1.0mm | 99% |
| Defects on the lip | ≥1.0mm | 99% |
| Defects at the hinges and joints (obvious fracture, and the angle between the raised part and the surface is greater than 45°) | ≥2.0mm | 99% |
| The gap of the ring slitting oversized, deformed | ≥1.0mm | 99% |
| Sealing elements | ≥1.0mm | 99% |
| 4pcs | The area of inner wall side | Contamintion | ≥0.25mm | 99% |
| Damaged pull taps | ≥1.0mm | 99% |
Inspection principle
Bottle caps are the most common items in daily life. The bottle caps that I have seen are basically solid colors without any variegated colors, and the size is just right on the bottle. What's going on? Naturally, machine vision inspection equipment is used to check whether the appearance quality of bottle caps is qualified. The more common traditional inspection method is to realize inspection through manual quality inspection. Not to mention the low inspection power, there are often missed inspections, false inspections, etc. When the problem arises, the quality of its detection is difficult to be unified.
Bottle cap defect detection requirements
The main inspection items include: bottle cap breakage detection, bottle cap height detection, visual inspection of bottle mouth defects, liquid level detection, and bottle label detection. Compared with traditional human eye inspection, machine vision inspection has the advantages of high accuracy, high efficiency, good continuity, inspection and report generation.
Defect solutions
Keyi Technology AI image visual inspection, according to product characteristics, customer inspection needs, make customized inspection solutions. Collect, label, and train the optimized model for bottle cap samples before detection, and deploy the model according to the actual needs of customers; during the detection process, through uniform illumination, industrial cameras take pictures and identify its appearance, and the software system classifies and decides on it.
Machine vision online detection equipment for the appearance defects of plastic bottle caps, online large-scale, unmanned intelligent visual inspection equipment for the appearance defects of bottle caps, online removal of defective products such as defects and defects, solving the problems of low manual detection power and high outflow rate of defective products The disadvantage is that it improves the work efficiency of appearance inspection and reduces labor, time and management costs.
Our advantages
- The bottle cap visual online inspection equipment has unmanned operation to actively detect the defect size of the product. A set of visual inspection system can replace 3-6 manual labor, which greatly reduces the labor cost and the time cost of personnel mobilization.
- Active vision online high-speed detection far exceeds the power and accuracy of manual work, and almost replaces most of the manual detection to reduce the human error rate and eliminate potential risks.
- The machine vision inspection system can automatically feed, detect, sort, and unload 24 hours a day, and can actively remove defective products.
- Non-touch detection, suitable for various complex environments and special workpieces, to maintain the physical and mental health of employees
Product Tags:
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Cap Closures Defect Detect Machine with HD Linear Cameras Inspection Images
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