OEM 360° Automated Vision Inspection System For 9mm~12mm Medicine Bottle Caps
The rapid growth of the demand for medicine has stimulated the development of the pharmaceutical packaging industry. With the increasing demand for health and the continuous expansion of the pharmaceutical market, this will further expand consumer demand and improve the level of drug use, bringing opportunities for the development of the national pharmaceutical packaging industry. The market space is growing day by day, and companies must keep pace with the times. Our company can provide pharmaceutical companies with the most professional testing technology and equipment and the most comprehensive service guarantee.
Taking 9~12mm medicine bottle caps as an example, our company's design is equipped with 6 sets of 200W pixel black and white industrial cameras to perform full range of defect detection on the concave surface, trademark surface and side of the bottle cap. The normal detection speed is 1500 pieces/min; The front end of the inspection machine can be equipped with a set of sorting and conveying equipment to transport bottle cap products into the inspection equipment in a regular and orderly manner. The inspection equipment is divided into three major inspection system modules. The product is adsorbed and transported by the vacuum adsorption method for defect detection on the trademark surface, and the unqualified products can be automatically rejected; the equipment can realize 7*24 hours of operation.
The software will open the sample comparison standard, and the production personnel on the customer site can control the comparison accuracy and select the accuracy standard most suitable for their own production conditions, thereby controlling the defect rate.
The standards are as follows:
| Model | Number of camera | Inspection scope | Inspection content | Detection precision | Accuracy | Capacity | Remark |
| KVIS-CC06 | 4sets | Outside surface | Black spot≥0.2mm | 99.8% | 99% | 500pcs/min | |
| 0.5mm＜Flash, injection incomplete≤1mm | 99% |
| 1set | Concave surface | 0.5m＜Injection incomplete≤1mm | 99.8% |
| Black spot≥0.2mm | 99.8% |
| 2mm＜Transformation | 99% |
| 1set | Trademark surface | Black spot≥0.2mm | 99.8% |
| Note: The system equipped with 2 million pixel-level industrial cameras. |
The counting function can be realized after the finished product is tested, and the counting accuracy rate is 100%.
During use, the testing equipment needs to be maintained and cleaned regularly (such as conveyor belt cleaning, camera cleaning, etc.). The testing equipment itself will not cause secondary pollution sources (such as debris, fine foam, etc.) to the tested samples.
Software function:
Enabling and disabling the system detection function
Adjustment of detection index parameters and accuracy.
Camera screen calibration function
Real-time display system production information (qualification rate, total output, speed, etc.), browse historical production information, export and store functions. Template sampling and storage, sample detection information storage and recall.
Permission management of login accounts (such as general operation users disable parameter adjustment permissions)
Operation and adjustment of the mechanical part of the system
(Such as the transmission device is opened, the air valve injection time is adjusted, and the alarm signal is adjusted)
Reference pic of the sample
The rapid development of the national society has put forward higher requirements for the quality of pharmaceutical production, and the downstream pharmaceutical quality and safety requirements have increased, promoting the upgrading of the pharmaceutical packaging industry, which is conducive to improving the level of pharmaceutical quality and safety, thereby promoting orderly competition and competition in the upstream pharmaceutical packaging industry. Survival of the fittest
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