Inspection system description
The whole inspection system includes mechanical structure parts, visual electronic hardware and AI inspection system software, defects rejection device and counting device. The entrance and exit of the detection system can be integrated according to the customer's on-site conveyor line. The equipment can realize 7*24 hours of operation, which greatly improves production efficiency.
Pharma bottle inspection equipment is equipped with 5 sets of industrial cameras to inspection the defects areas such as the outside of bottle body, bottle lip. After the system collects the sample images, the image processing software and the standardized sample are compared and analyzed to determine the good and the defective products. The detected defective products are automatically eliminated online by compressed air. After the finished product is detected, the counting function can be realized, and the counting accuracy rate is 100%.
Remark:
Outside of bottle body inspection: program design: A set of optical integrating cavity modules, using 4 sets of industrial cameras, can detect the defects of bottle body defects such as black spots, oil stains, yellow spots; bottle lip burrs and flash. The imaging cameras do not interfere with each other. Take a comprehensive image analysis around the bottle.
Bottle lip inspection: A set of industrial cameras are installed above the bottle and be used together with a set of circular visual light sources to detect bottle lip defects such as black spots,injection incomplete, deformation, burrs and flash
This solution is for round medicine bottles with a height of 20~30mm. If you need to be compatible with other specifications, the on-site operator needs to adjust the top light source and camera when switching products, and adjust the focus of the top camera.
Mechanical parts :
| part name | number | unit |
| Motor | 1 | set |
| Bearing block | 4 | pcs |
| Belt | 1 | pcs |
| Transmission parts | 1 | set |
| Frame | 1 | set |
| Rocker arm | 1 | set |
| Vortex air pump | 1 | set |
Remark : The above-mentioned mechanical and electrical components are for reference. The actual configuration, quantity and brands can be applied according to customer requirements
Sample image: (Reference only)
Inspection performance as follows:
- Enabling and disabling the system detection function.
- Adjustment of the parameters and accuracy of detection indicators.
- Template sampling and storage, sample detection information storage and recall.
- Camera calibration
- Display system real-time production information (qualified rate, total output, speed, etc.). Browse, export and store historical production information.
- Perform authority management according to the login account (for example, general operating users are prohibited from using parameter adjustment permissions)
- Operation and adjustment of the mechanical parts of the system (such as: conveyer system on/off, alarm signal adjustment)
Product Tags:
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20mm-30mm Empty Bottle Remote Automatic Visual Inspection Machine With Camera Images
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